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What Is Robotic Welding

A robotic welding machine on an automotive assembly line

Welding has long played a vital role in industries that build everything from cars to skyscrapers. As technology evolves, so do the tools welders use, and robotic welding is taking the concept to a new level. This innovative approach to welding combines automation with calculated precision, creating stronger, more efficient results. 

The evolution of welding tech is also creating exciting new career opportunities. While the equipment does most of the heavy lifting, technicians will need to manage and oversee operations, program the robots, troubleshoot machinery, and ensure quality control. 

How Robotic Welding Works

A typical robotic welding system starts with clamping the item that needs welded securely into a fixture. The technician selects the appropriate program, so the robot knows exactly where and how to weld. The torch, mounted on the robot’s arm, heats the metal using electricity or laser energy, while a wire feeder supplies extra material to the weld zone. As the metal melts and cools, a strong, permanent bond is formed. The robot repeats the task flawlessly, whether you need to weld one piece or a hundred. 

Industries That Rely on Robotic Welding

Robotic welding has become a game-changer for a wide range of industries, especially where precision, speed, and safety are so important. 

  1. Automotive sector – Robots weld hundreds of vehicle parts, from body panels to chassis components.
  2. Aerospace manufacturers – Robotic welding is used in assembling aircraft frames, wing parts, and landing gear, where even a small flaw can have serious consequences.
  3. Construction – Building projects also benefit from robots welding large steel beams, girders, and trusses, making structures more reliable and durable.
  4. Shipbuilders – Robotic welders join steel plates and pipe systems, creating watertight vessels.
  5. Energy sector – From wind turbines to power plant components, this industry depends on robotic welding for high-quality, accurate results over and over. 

The Impact and Promise of Robotic Welding

Robotic welding does far more than speed up production. It also improves quality and safety in the workplace. Robots can perform dangerous and/or repetitive tasks, reducing the risk of employee accidents and company liability. These machines produce consistent, top-grade welds, so there are few errors and minimal waste. Also, robots are versatile. They can be reprogrammed for different tasks, making them suitable for both mass production and custom projects. 

Becoming a Robotic Welding Technician

If you’re interested in a career that combines craftsmanship and technology, training to be a robotic welding technician is a smart choice. Manufacturing is evolving rapidly and becoming a robotic welding technician offers job security, good pay, and the chance to work with the latest technology.

The path typically starts with a solid foundation in traditional welding and earning your basic certification from a welder training program like the one offered by IMBC. Our Erie campus features 32 welding bays stocked with a full suite of modern tools. Students will start with basic welding applications and then proceed to more advanced welding techniques, including MIG, TIG, pipe, and structural metal welding. Courses also include destructive and non-destructive testing and quality control to ensure that students have a thorough understanding of welding and its applications across a variety of settings. Our welding program includes safety training so that students become familiar with the safety procedures and regulations governing welding and welding environments. Contact us today to find out more!